Low Pressure Steam Curing


Eventhough the process is generally subject to temperature at 40 – 100 degree Celsius but the range that produces the best output is at 65 – 80 degree Celsius. In addition, temperature range is basically attributable to requirement of strength development and ultimate strength. With high temperature, compressive strength will relatively increase whilst the ultimate strength will oppositely be low. For low temperature, ultimate strength rather be applicably enhanced but reduce the rate of strength development. In Figure 10.3 clearly shown the relationship of those mentioned.
 
In spite of curing temperature, the most important thing is time consumption, which involves gradual increase of temperature, the actual optimum temperature and reduction towards normal temperature. As Figure 10.4, shows the process of controlling temperature. After casting, concrete should be left at normal temperature approximately 2 – 6 hours prior to steaming so as to pre-stimulate the hydration reaction. Rate of increase should not exceed beyond 30 degree Celsius/hour. Further more, when concrete is subject to maximum temperature; it dominates the increase of strength as it relies upon relationship of multiplied product of time and temperature so called “Maturity” as shown in Figure 10.5. On the contrast, the rate of reduction seems immaterial to this process due to concrete itself has highly gained the strength. In general, rate of reduction is at 20 – 30 degree Celsius/hour.
In many occasions, low pressure steam curing is carried out for just concrete to reach the strength that is safe to be mobilized; subsequently it will be cured by normal steam procedure until required strength is acquired.