Cracks (Part 4)


17.4 Influenced Factors of Cracking

1)      Raw material and mix proportion of concrete i.e. Aggregate, Cement, Water and Admixture.

-          Aggregate i.e. stone, sand, mineral constituents, irregularity of surface and use proportion are all significant influences in mix design. Despite of this, coefficient of thermal conduction, drying shrinkage, stiffness, creep and concrete strength ex. Clay mixed aggregate will give larger shrinkage comparing with cement, which undoubtedly it is one of the cause that results cracks in concrete.
-          Cement: In general, use of excessive amount of cement or highly-contained silica fume of that fine particles cement i.e. Portland cement type 3, will give considerably high tendency for cracks to occur.
-          Water is the most essential component in mixing concrete and as equally important, it is also necessary not to add too much water in as this will give an upward tendency of having cracks together with reduction in compressive strength of concrete.
-          Admixture: Even some admixtures can ease initiation of cracks i.e. accelerator but some can hold back cracking problem i.e. retarder.

2)      Concrete Placing: apparently, rate of concrete placing and working condition can significantly affect the initiation of cracks and quite often found that bleeding is one of the causes as well. In addition to bleeding, water that emerged toward the top will spare the bottom with voids, in which the volume of void is proportional to depth/height of considering structure. As the result, interior crack and separation of concrete will inevitably occur. Notwithstanding bleeding, atmospheric temperature, asymmetrical settlement of that supporting formwork or soil beneath concrete are also found to be essential in forming cracks.


3)      Working Condition


-          Temperature: in generic case, both compressive and tensile strength of concrete are direct proportional to temperature, however the more obvious effect can be observed when concrete is cool down, especially in mass production and concrete that subject to high temperature. Moreover, reduction in number of cracks is generally attributed to placing of concrete in low temperature rather than high, which this could arise to any type of structures with no exceptions. Hence, concrete pouring might be often found to implement at night.   

-          Exposure: a direct contact to surrounded atmosphere in various conditions is the most likely cause to influence on cracking. Immense fluctuation of ambient temperature and humidity in daytime can result tremendous amount of internal restraint within concrete due to internal strains have varied or changed differently from what occurs at the surface, in which the unbalanced stress will induce cracks in concrete.     

4)      Curing: regardless before or after curing, moisture in concrete is vital and shall be sustained among suitable attributes in making concrete. In particular, according the concrete slab, evaporation at the surface will be more rapidly react than the rate of bleeding. This will haste the process of surface shrinkage, which eventually induces cracks. To avoid such problem, it is useful to undertake: use of water-soaked formwork, placing concrete at night, immediate curing (if possible) and protecting concrete from evaporation (wind & sunlight) while placing.

5)      Restraint: concrete that subject to complete restraint from footing or adjacent structures can adversely result cracks. In addition, vertical cracks at structure base are found to be commonly occurred, in which it is deemed to be acceptable on the condition that existing propagation should not be developed by further extension. Also often found that long-span wall or slab with no joints separate will partially crack but one that jointly integrated with structure will be damaged by cracks in both horizontal and vertical direction.
In general, crack width that induced from restraint or over-reinforcement of so-called temperature steel will be similarly narrow. Correspondingly, use of high-yield-point steel will also give the result of scattered minor-cracks, which comparatively greater than structural-grade-steel when used.
Presence of internal restraint will merely be found when use of various mix design e.g. different ratio in cement & aggregate use, is carried out within the same structure.
In accordance with above mention, it seems that cause of cracking can not be derived from just one possible condition but rather appear severally and simultaneously.
 

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